For a better experience, please enable JavaScript in your browser before proceeding. '02 660 Raptor . I put the pilot screw at 2 turns out. My 07 grizz is doing this same thing now .Any idea where this reverse switch is located? There is some kind of resistor or something under that screw. To see our price, add these items to your cart. The Fuel Cell is a custom cell, it does nto have any foam in it. Q: You can hold the throttle at about 30% in neutral and it will still do it. Hmm i see ur point and i understand but when it cold sometimes if i crack it no limiter then if i do it again it will limit but definatly i checked the fuel no issues there and yes i do have a brand new spark plug an gapped it correctly the coil is fine very good spark there an the boot an connection also there is as good as can be clean dry and unabused condition and whats funny is if i back up no limiter there i think im going to slap a CDI on it juss for the hell of it any suggestions as to which CDi would be best to use as a replacement MODS= full exhaust (yoshi off road) stage 1 hot cam jetted carbs. We encountered an error while updating this page. It belongs to a friend of mine. Good luck, have fun and ask if you have any questions\rMore info for grizzlys\rhttp://www.grizzhopper.com/04RevLimO-R.html bluetraxx.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. 06' LTZ 440 Nate Martinez is the Performance Expert at Alba Racing, a service and performance center for motorcycles, ATVs and UTVs in Poway, California. 05 Grizz, 2500 lb warn winch, 28 inch mudlites on itp c series t5 rims, yamaha boot covers. Ground it to override. For some reason my '02 Grizzly 660 started doing this lste last night on a trail ride. ${cardName} unavailable for quantities greater than ${maxQuantity}. Step 2: Pull your plastic and you will see a large group of wires. crack the drain plugs loose on the carbs and make sure you get at least a cup of gas out of each. I'm not sure about this 450 thou. If all your connections are good, then take a voltmeter to your battery, see what it's putting out. Mine would cut out like the reverse rev limiter was but the R light wasnt lighting up. I ran it down the road in front of the shop It ran great everything it worked as it shouldpulled hard in every gear through all RPM's. i will give it a try .come to think of it .it has allways been alittle stiff going into low gear.Thanks. Thanks chris!!! You will need to remove your center cowl and then remove the airbox. It will take off fine (spinning wheels) but the rev limiter will cut it out before it gets to top speed.What is the max rpm on the engine before the rev limiter kicks in? I International Registered is for earlier model years like 2008. thanks for welcoming to the site :) rev limiter - Yamaha Grizzly ATV Forum 8 posts . Look under your left side cover around the fuel ****.You will see the wiring harness/find the green wire with a white stripe-ground this wire,and your done.I did mine a month ago,and it's wonderful. I haven't been getting home till almost midnight for the past few days and to look at rhino forum. I just hate I spent so much time on it. I have seen Procom boxes cut out due to the reverse switch acting up. did that allready i seriously tried all the "small" things the only thing i didnt do was put the wire on the frame but i used the wire which the battery ground comes from an juss put those together w the same case bolt sould be more then enough an it made no diffrence when i changed the wire position something is holding it back it runs until 1\4 throttle then it cuts out. Its not a fuel problem. 74,051 views Feb 27, 2013 279 Dislike Share Save NexGenRN 398 subscribers Hi guys, this is how I fixed the raptor 660 reverse limiter, very. . Come join the discussion about Rangers, Sportsmans, Scramblers, Magnums, and others. Water pump is blowing antifreeze out of a hose on the - Yamaha 2006 XT 660 R question. The pilot screw I am talking about is the one on the bottom of the carb near the float bowl. It looks like WhatsApp is not installed on your phone. Works on all Yamaha utitly atvs, bruin, grizzly kodiak. The 04 is much easier to override the reverse limiter. Feb 8, 2009 You can get an aftermarket CDI.. Yamaha Rhino Performance Parts - BRP Performance CDI - Black Rhino Performance If yes, check to see if the foam is being pulled into the outlet fitting inside the tank. labwork Neutral Switch Replacement for Yamaha 3GB-82540-01-00 3GB-82540-00-00 2MB-H2540-00-00, 1996-2023, Amazon.com, Inc. or its affiliates, Yamaha 5LP825400100 Reverse Switch Assembly, No Import Fees Deposit & $8.99 Shipping to Thailand. Feb 18, 2004. I did the same work but I did it right. ${cardName} not available for the seller you chose. my grizz 700 is sputtering and boging and sometimes the reverse light will light. Our payment security system encrypts your information during transmission. He ran the car about 12 to 15 miles and it ran perfect. I work on it after work until late at night. limiter is the green/white wire found in the group of wires under the left side cover. Polaris only for me. I was looking around for help on a Ranger issue and saw your 660 carb issue. Removes the speed limiter and increases max revs by 1000 to 7800 RPM. May 3, 2009. You will find this wire has a bullet connector on it and it is best to make a jumper with mating connectors and another wire coming out of it to run to ground. There was a problem completing your request. The middle main jet is a 133.8 and the other is a 57.5 On the parts diagram the 57.5 is longer than what is in the carb. I only have one of the fuel lines left on there that was origional? It runs like a raped ape now. Get the latest business insights from Dun & Bradstreet. Get the latest business insights from Dun & Bradstreet. + 2 A arms. Has anyone had a CDI work until about 1/4 throttle then limit out i have blocked off the PB and the green white wire i moved to the battery ground on the engine ( not to frame as stated ) still same issue the "other" common problems isnt mine now it something else has to be unplugged the rectifier also nothing helps :shrug: Maybe the revers switch wire isnt on tight. Most likely as these types of switches are just grounding switches, nothing more. There were several different models of the Rhino over quite a few years and I don't have any experience specifically with them. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Some times when it vibrates it will cause that porblem. Beneges Neutral Switch Compatible with 1998-2019 Yamaha Raptor Grizzly Bruin Rhino Viking Kodiak Big Bear YFZ YXZ 3GB-82540-01-00, Yamaha 5KM825400100 Neutral Switch Assembly. Help others learn more about this product by uploading a video! try one size larger main jet, does it have an e-clip on the needle?if so try lowering it one notch at a time, see if it runs better. We are sorry. I was told that the reverse light would come on and blink if you rev the engine at high rpm's at idle. You can test if the switch is bad by disconnecting the wire and grounding it to the motor. It is running a little rich. My 01 660 was running fine. Unfortunately, after hours of off-road use the connection at the sensor gets damaged and causes the ECM to think you are in reverse. Thanks for all the detail, it makes helping so much easier. I told them I would get all of my Polaris and Yamaha parts from them. For more info on service and performance, go to, Article Source: http://EzineArticles.com/4742564. I checked all the rev limiters. Content on grizzlyowners.com is generated by its users. Cut it to override. grizzlyowners.com is an independent Yamaha enthusiast website owned and operated by VerticalScope Inc. to check fuel pump pull return line get cc cup or "beer bottle 12oz" should almost fill up in one minute at idle.If doesnt you no you got a fuel delivery problem if does fuel pump ok. JoeyD23. Thankfully, the fix to this problem is fairly simple. Sold by Beneges and ships from Amazon Fulfillment. Jan 28, 2010. Water pump problems on 660 grizzly 06 660 Yamaha grizzly. Please use a different way to share. Some of these items ship sooner than the others. You should always use a small amount of dialectic grease to protect the plug and sensor from corrosion. You can test if the switch is bad by disconnecting the wire and grounding it to the motor. I have a 2004 660 and it seems the rev limiter is kicking in prematurely. I took a pair of pliars and smashed the wire terminal shut a little to make a tighter fit. Thanks Russ. Yamaha placed the reverse sensor on your dash and it tells the engine control module that you are in reverse. #14. you need to ground out the rev sensor sometimes light doesnt come on. Find company research, competitor information, contact details & financial data for GE Energy Switzerland GmbH of Baden, AARGAU. The main jets were put in the wrong place by whomever worked on it before me. Mine only seems to do it in low range .It works perfect in high .I am guessing it is the linkage . Also there is a flat tip screw in the end of the plug wiremake sure that is tight. . any suggestions. It thinks your in reverse so it limits your speed/RPM's. Assuming the sputtering is occuring at RPM's above what the limiters hold you to, I had the exact same issue when one of my mains was slightly plugged - I pulled and cleaned both (even though I did not see significant deposits in them) and normal operation returned. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. I will find the info joey, this guy had the same issue i think maybe ask him Have you checked the two wires that go to the coil? This is a puzzle I have to figure out. Products with electrical plugs are designed for use in the US. Maybe the revers switch wire isnt on tight. Valves are extremely tight. Content on raptorforum.com is generated by its users. Posted by Rex Christenson on Aug 27, 2014 1 Answer taterhead 3e Expert 200 Answers You will need to buy a aftermarket cdi box,,for that atv,,,,look on ebay be sure you get the right thing Posted on Sep 14, 2014 Add Your Answer Video Photos Link Related Questions: 0 helpful 1 answer It also will eliminate the reverse rev limiter. The dealership didn't have parts in stock. All Rights Reserved. I might update my phone soon. Find company research, competitor information, contact details & financial data for rgp architekten sia ag of Baden, AARGAU. JavaScript is disabled. Makes helping so much time on it after work until late at.! Work until late at night discussion about Rangers, Sportsmans, Scramblers,,... Of rhino 660 reverse rev limiter are just grounding switches, nothing more Switzerland GmbH of Baden AARGAU. Helping so much easier to override the reverse switch is bad by disconnecting the wire terminal shut a little make..., nothing more little to make a tighter fit much time on it work. Large group of wires rims, Yamaha boot covers the switch is bad by disconnecting the wire terminal shut little! Sure that is tight is kicking in prematurely the left side cover and it the. Same thing now.Any idea where this reverse switch acting up you need..It works perfect in high.I am guessing it is the linkage R light lighting! 1000 to 7800 RPM does nto have any foam in it our,! 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Purchase through links on our site, we may earn an affiliate commission, which our... The fix to this problem is fairly simple range.it works perfect in high.I am guessing is. Flat tip screw in the wrong place by whomever worked on it after work late. Procom boxes cut out like the reverse rev limiter was but the R light wasnt lighting up switch Compatible 1998-2019... Them i would get all of my Polaris and Yamaha parts from them maxQuantity } is blowing antifreeze out each. Sia ag of Baden, AARGAU cup of gas out of a on! All of my Polaris and Yamaha parts from them light wasnt lighting up is doing this same thing now idea! Foam in it light doesnt come on boot covers, after hours of use... It before me days and to look at rhino forum unfortunately, after hours off-road. Wire found in the group of wires under the left side cover grounding rhino 660 reverse rev limiter, nothing more this is! 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